CG series Ultrasonic Flow Sensor Application in the Cultivated Meat Production Process

Introduction

Cultivated meat, also known as cell-based meat, lab-grown meat, or cultured meat, refers to meat products that are produced by cultivating animal cells in a controlled environment rather than by raising and slaughtering animals.

This innovative approach utilizes cellular agriculture technologies, aiming to a more sustainable, ethical, and potentially healthier alternative to conventional meat production.

Liquid Flow Measurement in the Cultivated Meat Produce Process

1. Cell Culture Phase

•Media Flow Measurement

During the cell culture phase appropriate growth media must be supplied to the cultured cells. Monitoring the flow of the media is crucial to ensure that cells receive the necessary nutrients, factors, and oxygen needed for proliferation.

2.Bioreactor Operations

•Medium Recirculation and Mixing

Flow measurement is essential for the recculation and mixing of culture medium to ensure homogeneous nutrient distribution and prevent nutrient gradients that could inhibit cell growth.

•Perf Systems

In perfusion bioreactors, where fresh media continuously flows the system while spent media is removed, flow measurement ensures that nutrient delivery the needs of the growing cells, and that waste products are efficiently cleared.

3.Temperature and pH Control

Controlled Conditions Flow measurement is also critical for systems that involve controlled heating or cooling of media to maintain optimal temperature and reaction conditions. Precise rates in temperature control systems (like heat exchangers) must be monitored.

pH Buffering

The addition of buffering agents often relies precise flow measurements to maintain stable pH levels, as fluctuations can impact viability.

4. Media Preparation and Sterization

•Tissue Culture Media Production

The preparation of culture involves mixing several components in precise ratios. Flow measurement is essential to ensure the correct proportions of nutrients, supplements, and other ingredients are combined.

Sterilization Processes

Flow measurement is necessary during sterilization processes, such as filtration and heat treatment, to ensure that the media is free of contaminants before being transferred to the bioreactor.

5. Harvesting and Processing

•Cell Harvesting

During, the flow of the cell suspension is monitored to ensure the harvesting is efficient and that no cells are lost or damaged during the process.

•Downstream Processing

In downstream processing (filtration centrifugation, etc.), flow measurement aids in the separation and purification the cell product, ensuring the desired yield and quality of final cultivated meat product.

6. Quality Control and Assurance

•Real-Time Monitoring

Combining the flow meter with process control systems can facilitate real-time monitoring automation, enhancing quality control throughout the production process.

•Data for Optimization

Flow measurement data can analyzed to optimize various parameters, contributing to scaling up production and improving overall efficiency.

7. Regulatory Compliance

•Documentation

Accurate flow measurements are also essential for compliance with regulatory standards related to food safety and bioprocessing. They provide vital data for trace within the production process.

Flow measurement is vital in the cultivated meat production process, ensuring that culture conditions are ideal for cell growth, nutrients are delivered adequately, processing is efficient and compliant with safety standards.

As the cultivated meat industry continues to grow, advancements in flow measurement technologies and strategies will play a significant role in improving production scalability and overall product quality.

The Ultrasonic Flow sensor utilize ultrasound waves to measure liquid flow rates non-invasively, suitable for sensitive media in the cultivated meat produce process.

CG Series Non-invasive Ultrasonic Flow Sensor Advantages in Cultivated Meat Production Process

Non-invasive Operation Eliminates Contamination Risks

Whether you operate at a pilot scale or commercial scale, one single bacterium can jeopardize an entire batch. The CG series clamp-on ultrasonic flow sensor boasts a non-invasive design that avoids direct contact with the measured media, thereby preserving the integrity of your production process.

High Precision Measurement with 1% Accuracy

The CG series delivers ±1% accuracy, crucial for maintaining precision in critical processes such as cultured media formulation.

Hassle-free Installation with Clamp-on Design

The clamp-on design ensures easy installation on various bioreactor sizes without the need for extensive modifications.

Compatibility with Multiple Single-Use Bioreactors for Process Optimization

a)Accurately monitor flow variations to maintain consistent media flow rates throughout each step.

b)Real-time flow data allows for prompt adjustments in operational parameters to respond to evolving flow requirements.

c)Quickly identify faulty components when abnormal flow rates are detected, simplifying troubleshooting efforts.

Support for Various Sizes and Reactor Diameters

CG series sensors come in 12 sizes, accommodating tubing outer diameters (OD) ranging from 4mm to 30mmIt supports different bio-reactor sizes and tubing diameters, offering flexibility for various applications.

Consulting and Customization

XY-TEK engineering team is ready to tailor designs to meet your specific requirements, with options for alterations in sensor size, shape, color, output, tubing, and more.

As the cultivated meat manufactures navigate the challenges of scaling cultivated meat production, the integration of XY-TEK CG series ultrasonic flow sensors can be instrumental in optimizing the processes and enhancing cost efficiencies.

Leave us a message. we would be delighted to discuss further details, provide a demonstration, or address any questions you may have.